Manufacturing Process
Totem Quartz uses one of the most advanced production lines for quartz surfaces keeping pace with the most up to date technologies in the world. The arrangement of the production units is in a way that the line starts at the raw materials warehouse and ends in the QC unit and stocking warehouse. First, crushed quartz grains gathered from around the world are screened by size. Then, 93% quartz and 7% resin particles are blended and pressed in a vacuum under a pressure over 100 MT. The pressure makes hard, impenetrable Totem Quartz surfaces.
In the next stage of the production process, Totem Quartz slabs undergo several polishing rounds which gradually increase their quality and brilliance to an acceptable degree. The slabs are then cut and made ready to ship according to client tasts.
Special Cuts (CNC - Water Jet):
One of the capabilities of Falat Sang Asia Co. is a full tile cutting line with very high accuracy, CNC machine to make symbolic patterns and special internal designs, such as kitchen counter tops, steps and stairs, sink and stove spaces, and tables with a wide variety of designs and tools. In this unit, the plan envisaged by the client is studied for feasibility at the technical unit, and after the client’s approval, the order is cut on port mill and the design specifications are given to CNC machine by the operator and realized under the operator’s supervision. To make symbolic patterns, inlaid patterns, logos and orders with finer cuts, the water jet may be used.
Finishing and Polishing:
Engineered stones, just like granite, can be planed and beveled with manual milling tools. They can be cut with a low revolution manual mill and polished as water scrub. For example, to minimize the cost of the stone used and make a beautiful appearance, especially on cabinets tops, a thin stone (12 mm) can be used and then the thickness may be increased to a desirable degree after L or splay cutting and volume making (edge sticking) operations.
Cutting :
Totem Quartz stones, like granite or ceramic, can be cut with water jets, port mill or by hand. But because the stone is mainly composed of silica which is a very hard element, the recommended cutting method is with a water jet.




